Daewoo Nexia

since 1994 of release

Repair and car operation


Deu Neksiya
+ Maintenance instruction
+ Maintenance
- Engine
   2.1. Technical characteristics
   2.2. Greasing system
   2.3. Maintenance and engine repair
   2.4. Compression check
   2.5. Dismantle and engine installation assembled
   2.6. Engine support
   2.7. Inlet collector and laying
   2.8. Final collector and laying
   2.9. Cover of the case of a cam-shaft
   2.10. Pulley of a cranked shaft
   2.11. Forward cover of a gear belt
   2.12. Camshaft cogwheel
   2.13. Cogwheel of a cranked shaft
   2.14. Back cover of a gear belt
   2.15. Adjustment of a tension of a gear belt
   2.16. Verification of the angular provision of a camshaft
   2.17. Forward consolidation of a cranked shaft
   2.18. Camshaft. Levers. Hydrojacks of gaps
   2.19. Klapannye of a spring. Consolidations of cores of valves
   2.20. Head of cylinders. Camshaft case
   2.21. Repair of a head of the block of cylinders
   2.22. Dismantle of valves
   2.23. Directing plugs of valves
   2.24. Expansion of openings of plugs
   2.25. Valves
   2.26. Klapannye of a spring
   2.27. Saddles of valves
   2.28. Consolidations of valves
   2.29. Height of a core of the valve concerning a head of the block of cylinders
   + 2.30. Pushers of valves with hydrojacks of gaps
   2.31. Oil pallet
   2.32. A reception branch pipe with the oil filter
   2.33. Oil pump
   2.34. Repair of the oil pump
   2.35. Pistons and rods
   2.36. Flywheel. Back consolidation of a cranked shaft
   2.37. Cranked shaft
   2.38. Rods and radical bearings
   2.39. Replacement of loose leaves
   2.40. Piston group and rods
   2.41. Piston fingers and rings
   2.42. Block of cylinders
   2.43. Installation of pistons
   2.44. Disk balancing with a gear wreath
   2.45. Repair of carving openings
   + 2.46. Diagnostics of malfunctions of the engine
+ 3. Engine (two top camshafts)
+ cooling System
+ Toplevnaya and exhaust systems
+ Electric chain
+ 7. Ignition system
+ 8. Electronic control unit and sensors
+ Transmission
+ 10. Five-speed transmission and main RPO MM5 broadcast
+ 11. Automatic Transmission
+ Steering
+ Running gear
+ 14. Forward suspension bracket
+ 15. Drive of forward wheels
+ 16. Back suspension bracket
+ Brake system
+ Body
+ Heating, ventilation
+ Electric equipment


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2.42. Block of cylinders
GENERAL INFORMATION

Check of planeness of a surface of a prileganiye of a head of the block of cylinders

1. RECTILINEAR CORE
2. FLAT ЩУП


Measurement of diameter of an opening of the bearing

1. NUTROMER
2. BLOCK OF CYLINDERS

Measurement of a konusnost and ovality of the cylinder

 

Profile of the worn-out cylinder

 

To disassemble

PERFORMANCE ORDER
1. To remove caps of a shirt of cooling.
1а. To pick up a suitable bolt-samorez.
1б. To drill an opening in a cap.
1в. To screw in a self-cutting bolt.
1г. To take out a cap.
2. To dismantle carving jams of oil channels.
3. To remove camshaft bearings.
Prevention

The washing solutions containing caustic soda, damage a material of bearings. Therefore bearings which underwent influence of such solution, are subject to replacement. It is forbidden to clean bearings and aluminum details caustic soda solutions.


To clear

PERFORMANCE ORDER
1. The remains of sealants on interfaced surfaces.
2. Oil channels.
3. All deaf openings.
4. Mirrors of cylinders and the other processed surfaces by means of engine oil.

To check

PERFORMANCE ORDER
1. Deviations from planeness of the top plate of the block of cylinders. For check to use a rectilinear core and a set flat щупов, fig. Check of planeness of a surface of a prileganiye of a head of the block of cylinders. Small roughnesses can be carefully removed.
2. On existence of dents on the planes of a prileganiye of the oil pallet and a cover of a drive of a camshaft. It is possible to remove small defects with a thin flat file.
3. The Privalochny plane of the block of cylinders for a transmission case.
Prevention

Deformed привалоч the ny plane can lead to disk breakage with a gear wreath (it is established with an automatic transmission).

4. Temporarily to establish a cranked shaft. To measure palpation of a flange of a shaft.
5. Serviceability of carving openings. If necessary to clean a carving. The damaged openings to repair by means of screw plugs.
Prevention

Further checks and restoration of operability of details are necessary for carrying out at established on a place and the covers of radical bearings tightened by the demanded moment.

6. To be convinced of the correct installation of covers of radical bearings. Shooters on covers should be directed to a forward part of the engine.
7. Condition of openings of bearings. To measure by a nutromer diameters of openings, to check coaxiality of openings of bearings for cranked and distributive shaft. At deviations from norm to replace the block of cylinders. If there are defects on external surfaces of loose leaves, it is necessary to remove carefully small roughnesses from beds of loose leaves.
8. Mirrors of cylinders on existence of wear, ovality and a konusnost by means of a nutromer, fig. Measurement of a konusnost and ovality of the cylinder.
9. If cylinders are worn-out, they can be chiseled and отхонинговать for the next repair size. In this case in the Engine establish pistons and rings соответ the stvuyushchy increased size.
Prevention

When processing cylinders to leave a necessary allowance on honingovaniye operation under the final size corresponding to diameter of pistons.

10. If on mirrors of cylinders there are film deposits and cylinders are quite efficient, it is necessary to remove these deposits with the help хона and to replace piston rings.
11. Before processing of cylinders it is necessary to be convinced of purity and the correct form of honingovalny whetstones. Hon should be moved slowly along a cylinder axis for receiving the correct microrelief of a mirror (strips should settle down at an angle 45 degrees to a cylinder axis). After a honingovaniye it is necessary to wash up carefully mirrors of cylinders soap solution, to dry up and grease with engine oil. To carry out control measurements of cylinders.

To collect
PERFORMANCE ORDER
1. To establish to the place of a cap of a shirt of cooling. Ispolzovatgermetik of brand 1050026.
2. To establish into place carving jams of oil channels. Camshaft bearings.