Daewoo Nexia

since 1994 of release

Repair and car operation



Deu Neksiya
+ Maintenance instruction
+ Maintenance
+ Engine
+ 3. Engine (two top camshafts)
+ cooling System
+ Toplevnaya and exhaust systems
+ Electric chain
+ 7. Ignition system
+ 8. Electronic control unit and sensors
+ Transmission
+ 10. Five-speed transmission and main RPO MM5 broadcast
+ 11. Automatic Transmission
- Steering
   12.2. General description
   12.3. Reechny steering mechanism assembled
   12.4. Tips of steering drafts
   12.5. Steering drafts
   12.6. Casing of a case of the steering mechanism
   12.7. Coupling of a steering shaft
   12.8. Sealing cover of an opening of a forward board of the Body
   12.9. Plunzher of a lath
   12.10. Shaft gear wheel
   12.11. Lath
   12.12. Needle bearing
   12.13. The directing plug of a lath
   12.14. Verification of the neutral provision of a lath
   12.15. Recommendations about replacement of consolidations in the hydraulic booster
   12.16. Check of level and having added working liquid
   12.17. Air removal from hydrosystem
   12.18. The steering mechanism with the hydraulic booster assembled
   12.19. Hoses and pipelines
   12.20. Tank
   12.21. Tips of steering drafts
   12.22. Steering drafts
   12.23. Plugs of hinges of steering drafts
   12.24. Coupling of a steering shaft
   12.25. Sealing cover
   12.26. Hydrocylinder pipelines
   12.27. Adjustment of a preliminary tightness of a spring of a plunzher
   12.28. Consolidations of a shaft of the hydrodistributor and top bearing
   12.29. Steering mechanism
   12.30. Verification of the neutral provision of a lath
   12.31. Belt of a drive of the pump
   12.32. Pulley of a drive of the pump
   12.33. Pump assembled
   12.34. Control levers on a steering column
   12.35. Steering wheel
   12.36. Ignition lock
   12.37. Steering column
   12.38. Lever switch, steering shaft, steering column (noncontrollable)
   12.39. Lever switch, steering shaft, steering column (adjustable)
+ Running gear
+ 14. Forward suspension bracket
+ 15. Drive of forward wheels
+ 16. Back suspension bracket
+ Brake system
+ Body
+ Heating, ventilation
+ Electric equipment


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12.29. Steering mechanism

To remove or disconnect

PERFORMANCE ORDER
1. Steering mechanism assembled. See fig. of Reechny the steering mechanism with the hydraulic amplifier.
2. A coupling bolt 1 from a coupling 2 flange.
3. The coupling 2 from a distributor 10 shaft.
4. A sealing cover 3 from a case 55.
5. Fixing plate 37 from heads of bolts 38. A plate to throw out.
6. Bolts 38, basic plate 39, steering drafts 35 and 40.
7. Pipelines 56, 57 with sealing rings 13.
8. The rubber plug 50 and collars 26, 42 protective casings to (cut off).
9. The plug 43 from a protective casing 44.
10. A protective casing 44 assembled with the plug 27 and washers 29 from a case 55.
11. Directing level 28.
12. A lock-nut 16 from an adjusting stopper 17.
13. An adjusting stopper 17 from a case 55.
14. A spring 18 and a plunzher 14 about a sealant a ny ring 15 from a case 55.
15. A spring ring 4 from a case 55.
16. Cap 24.
17. Holding a distributor shaft in motionless situation, to unscrew a nut 21 from a shaft gear wheel.
Prevention

Otvorachivaniye 21 without fixing of a shaft gear wheel can lead nuts to breakage of teeths of a gear wheel of the steering mechanism.


18. To establish a lath in average situation and to note on a case an arrangement of a label of a shaft of the distributor (for simplification of the subsequent assembly).
Prevention

By means of a press to press a carving shaft of a shaft gear wheel and выпрессовать from the bearing 22 a shaft neck to provide possibility of dismantle of a shaft gear wheel assembled with the distributor 10 of a case 55.


19. A boot 5, internal consolidation, the top bearing 7 assembled, the distributor 10 with sealing rings 8.
20. The cylinder 51 from a case 55 by means of wrench KM-472. Before demontazhy to note an arrangement of unions of the hydrocylinder concerning a case.
21. A lath 25 assembled with the directing plug 54 from a case 55.
22. To unscrew a nut 49 from a rod 25.
23. To remove from a rod the 25th piston 47 with sealing rings 48 and 52, directing plug 54 with sealing rings 53 and 46, a persistent washer 45.
24. To remove from the directing plug 54 sealing rings 53 and 46.
25. A spring ring 23 from a case 55.
26. The bearing 22 assembled from a case 55.
27. Consolidation 11 and the top plug 12 of a shaft gear wheel from a case 55.

To clear

PERFORMANCE ORDER
1. To wash out details in pure working liquid for the steering hydraulic booster.
2. To check absence in carving openings of a case of extraneous particles.
3. To dry up details.

To establish or attach

Installation of a directing level in average situation


AND. THE WINDOW IN THE CASE
CENTURY. IDENTICAL DISTANCES

28. THE DIRECTING LEVEL

PERFORMANCE ORDER
1. To grease all consolidations by fresh liquid for the steering hydraulic booster.
2. The top plug 12 of a shaft gear wheel in an opening of a case 55.
3. Consolidation of the 11th shaft gear wheel in a case 55 (by means of opravka KM-108).
4. To press the bearing 22 in a case 55 (by means of a press).
5. A spring ring 23 in a flute of a case 55.
Prevention

To note the correct provision of a spring ring 23 before installation.


6. To collect consolidations 46 and 48 with the directing plug 54.
7. To collect a sealing ring 53 and consolidation 52 with the piston 47.
8. To collect the persistent washer 45 directing the plug of a rod and the piston assembled on a rod of a lath 25.
9. To screw a nut 49 on a rod 25. To tighten a nut of a rod of the hydrocylinder the moment of 30 Nanometers.
10. To establish a lath assembled with the piston and the rod plug in a case.
11. To put on a carving site of a case (evenly on a circle) three drops of structure of Loctite 242 or equivalent substitute.
Prevention

It is necessary to use a small amount of structure of Loctite 242 or equivalent substitute to provide further possibility of an easy svinchivaniye of the hydrocylinder 51 from a case 55 for carrying out repair.


12. To screw the cylinder 51 on a case by means of key KM-472.
Prevention

At installation it is necessary to establish hydrocylinder unions in former situation concerning a case (on the label made earlier).


13. To tighten the hydrocylinder the moment of 112 Nanometers.
14. Directing level 28 to a lath 25.
15. To establish a lath with a level in average situation concerning a case window.
16. The distributor assembled with new ullotnitelny rings 8 and a spring ring 4 in a case 55.
Prevention

At installation it is necessary to establish hydrocylinder unions in former situation concerning a case (on the label made earlier).


17. After the distributor is completely established in a case, it is necessary to be convinced of coincidence of labels on a shaft of the distributor and a case. To check also that the directing level 28 was on the average situation.
18. Holding a distributor shaft from rotation, to wrap a nut 21. To tighten a shaft gear wheel nut the moment of 30 Nanometers.
Prevention

The nut inhaling without fixing from rotation of a shaft gear wheel can lead to breakage of teeths of a gear wheel of the steering mechanism.


19. A cap 24 in a case 55.
20. The bearing 7 assembled on a distributor shaft. To shift the bearing on the place in a case 55.
21. To establish on a distributor shaft protective cap J-34614.
22. Consolidation 6 and a boot 5 in a case 55.
23. A spring ring 4 in a flute of a case 55.
24. To grease a plunzher 14 with a sealing ring 15, a spring 18 and an adjusting stopper lithium konsistentny greasing and to establish in a case 55.
25. Having established a lath in average situation, to wrap clockwise an adjusting stopper 17 against the stop in a case. Then to unscrew a stopper on 30–40 degrees. To check size of the moment of a friction on a shaft of the steering mechanism. The maximum size of the moment of a friction from a preliminary tightness of a spring of a plunzher should not exceed 1,8 Nanometers.
26. To screw a lock-nut 16 on a stopper 17. Holding from rotation a stopper 17 to tighten a lock-nut of an adjusting stopper the moment of 70 Nanometers.
27. To remove the plug 27 of a casing 44.
28. A new collar 26 on a casing 44.
29. To establish the plug 27 in a casing 44.
30. For simplification of assembly slightly to grease the plug 27 and to put on it a case 55.
31. To check correctness of installation of washers 29 in nests of a casing 44.
32. For simplification of assembly of the mechanism to insert one bolt 38 into a washer 29 and directing level 28 and to screw it in a lath 25. It will allow to fix the correct provision of details.
33. The plug 43 on the hydrocylinder 51 and in a casing 44.
34. To shift a casing 44 along a case, to plant the plug 27 in an assembly flute on a case 55.
35. A collar 26 on a casing 44. To tighten a collar by means of the KM-J-26610 adaptation.
36. A collar 42 on the plug 43 casings 44 so that the connecting link of a collar settled down over a plug cut. To tighten a collar by means of the KM-J-26610 adaptation.
Prevention

For density of connection it is necessary, that the connecting link of a collar settled down over a plug cut.


37. Pipelines 56, 57 with уплотнительны ми rings 13 to the distributor and the hydrocylinder. To tighten nuts of unions on the distributor case the moment of 18 Nanometers, and nuts of unions on the hydrocylinder – the moment of 28 Nanometers.
38. To insert bolts 38 into openings of a basic plate 39, plugs of 36 steering drafts, washers 29, in openings of a directing level 28 and to screw them in a lath 25. To tighten bolts of fastening of steering bent for to a lath of the steering mechanism the moment of 90 Nanometers.
39. A new fixing plate 37 on heads of bolts 38. At installation to check correctness of an arrangement of cuts of a plate.
40. A sealing cover 3 on a case 55.
41. To attach the coupling 2 to a distributor 10 shaft.
42. To screw a coupling bolt of 1 coupling 2.
43. To tighten a coupling bolt of the coupling of a steering shaft the moment of 25 Nanometers.
44. The steering mechanism assembled on the car.