| 1. To grease all consolidations by fresh liquid for the steering hydraulic booster. |
| 2. The top plug 12 of a shaft gear wheel in an opening of a case 55. |
| 3. Consolidation of the 11th shaft gear wheel in a case 55 (by means of opravka KM-108). |
| 4. To press the bearing 22 in a case 55 (by means of a press). |
5. A spring ring 23 in a flute of a case 55.
Prevention
To note the correct provision of a spring ring 23 before installation.
|
| 6. To collect consolidations 46 and 48 with the directing plug 54. |
| 7. To collect a sealing ring 53 and consolidation 52 with the piston 47. |
| 8. To collect the persistent washer 45 directing the plug of a rod and the piston assembled on a rod of a lath 25. |
| 9. To screw a nut 49 on a rod 25. To tighten a nut of a rod of the hydrocylinder the moment of 30 Nanometers. |
| 10. To establish a lath assembled with the piston and the rod plug in a case. |
11. To put on a carving site of a case (evenly on a circle) three drops of structure of Loctite 242 or equivalent substitute.
Prevention
It is necessary to use a small amount of structure of Loctite 242 or equivalent substitute to provide further possibility of an easy svinchivaniye of the hydrocylinder 51 from a case 55 for carrying out repair.
|
12. To screw the cylinder 51 on a case by means of key KM-472.
Prevention
At installation it is necessary to establish hydrocylinder unions in former situation concerning a case (on the label made earlier).
|
| 13. To tighten the hydrocylinder the moment of 112 Nanometers. |
| 14. Directing level 28 to a lath 25. |
| 15. To establish a lath with a level in average situation concerning a case window. |
16. The distributor assembled with new ullotnitelny rings 8 and a spring ring 4 in a case 55.
Prevention
At installation it is necessary to establish hydrocylinder unions in former situation concerning a case (on the label made earlier).
|
| 17. After the distributor is completely established in a case, it is necessary to be convinced of coincidence of labels on a shaft of the distributor and a case. To check also that the directing level 28 was on the average situation. |
18. Holding a distributor shaft from rotation, to wrap a nut 21. To tighten a shaft gear wheel nut the moment of 30 Nanometers.
Prevention
The nut inhaling without fixing from rotation of a shaft gear wheel can lead to breakage of teeths of a gear wheel of the steering mechanism.
|
| 19. A cap 24 in a case 55. |
| 20. The bearing 7 assembled on a distributor shaft. To shift the bearing on the place in a case 55. |
| 21. To establish on a distributor shaft protective cap J-34614. |
| 22. Consolidation 6 and a boot 5 in a case 55. |
| 23. A spring ring 4 in a flute of a case 55. |
| 24. To grease a plunzher 14 with a sealing ring 15, a spring 18 and an adjusting stopper lithium konsistentny greasing and to establish in a case 55. |
| 25. Having established a lath in average situation, to wrap clockwise an adjusting stopper 17 against the stop in a case. Then to unscrew a stopper on 30–40 degrees. To check size of the moment of a friction on a shaft of the steering mechanism. The maximum size of the moment of a friction from a preliminary tightness of a spring of a plunzher should not exceed 1,8 Nanometers. |
| 26. To screw a lock-nut 16 on a stopper 17. Holding from rotation a stopper 17 to tighten a lock-nut of an adjusting stopper the moment of 70 Nanometers. |
| 27. To remove the plug 27 of a casing 44. |
| 28. A new collar 26 on a casing 44. |
| 29. To establish the plug 27 in a casing 44. |
| 30. For simplification of assembly slightly to grease the plug 27 and to put on it a case 55. |
| 31. To check correctness of installation of washers 29 in nests of a casing 44. |
| 32. For simplification of assembly of the mechanism to insert one bolt 38 into a washer 29 and directing level 28 and to screw it in a lath 25. It will allow to fix the correct provision of details. |
| 33. The plug 43 on the hydrocylinder 51 and in a casing 44. |
| 34. To shift a casing 44 along a case, to plant the plug 27 in an assembly flute on a case 55. |
| 35. A collar 26 on a casing 44. To tighten a collar by means of the KM-J-26610 adaptation. |
36. A collar 42 on the plug 43 casings 44 so that the connecting link of a collar settled down over a plug cut. To tighten a collar by means of the KM-J-26610 adaptation.
Prevention
For density of connection it is necessary, that the connecting link of a collar settled down over a plug cut.
|
| 37. Pipelines 56, 57 with уплотнительны ми rings 13 to the distributor and the hydrocylinder. To tighten nuts of unions on the distributor case the moment of 18 Nanometers, and nuts of unions on the hydrocylinder – the moment of 28 Nanometers. |
| 38. To insert bolts 38 into openings of a basic plate 39, plugs of 36 steering drafts, washers 29, in openings of a directing level 28 and to screw them in a lath 25. To tighten bolts of fastening of steering bent for to a lath of the steering mechanism the moment of 90 Nanometers. |
| 39. A new fixing plate 37 on heads of bolts 38. At installation to check correctness of an arrangement of cuts of a plate. |
| 40. A sealing cover 3 on a case 55. |
| 41. To attach the coupling 2 to a distributor 10 shaft. |
| 42. To screw a coupling bolt of 1 coupling 2. |
| 43. To tighten a coupling bolt of the coupling of a steering shaft the moment of 25 Nanometers. |
| 44. The steering mechanism assembled on the car. |
