Daewoo Nexia

since 1994 of release

Repair and car operation

Deu Neksiya
+ Maintenance instruction
+ Maintenance
+ Engine
+ 3. Engine (two top camshafts)
+ cooling System
+ Toplevnaya and exhaust systems
+ Electric chain
+ 7. Ignition system
+ 8. Electronic control unit and sensors
+ Transmission
+ 10. Five-speed transmission and main RPO MM5 broadcast
+ 11. Automatic Transmission
+ Steering
+ Running gear
+ 14. Forward suspension bracket
+ 15. Drive of forward wheels
+ 16. Back suspension bracket
- Brake system
   17.2. General description
   17.3. Check of a technical condition of brake system
   17.4. Filling of a tank of the main brake cylinder
   17.5. Air removal from brake system
   17.6. Washing of brake system
   17.7. Check of a regulator of brake forces
   17.8. Brake hoses (forward)
   17.9. Brake hoses (back)
   + 17.10. Parking brake
   17.11. Check of a condition of forward brake slips
   17.12. Check of a condition of back brake slips
   17.13. Brake disks
   17.14. Brake drums
   17.15. Brake pedal
   17.16. Main brake cylinder
   17.17. Tank
   17.18. Regulators of brake forces (proportional valves)
   17.19. Main brake cylinder assembled
   17.20. Repair of the main brake cylinder
   17.21. Disk brake mechanism
   17.22. Blocks and slips
   17.23. Protective cover of the piston
   17.24. Brake disk
   17.25. Support
   17.26. Guard
   17.27. Support repair
   17.28. Drum-type brake mechanism
   17.29. Adjustment of the brake mechanism
   17.30. Adjustment of the parking brake
   17.31. Basic brake disk
   17.32. Wheel cylinder
   17.33. Repair of the wheel cylinder
   17.34. Vacuum amplifier of brakes
   + 17.35. Anti-blocking system of brakes
   17.36. Air removal from a brake hydraulic drive
   17.37. Air removal from a brake hydraulic drive manually
   17.38. The valve for air removal from the block of modulators
   17.39. Electromagnetic valves of modulators
   17.40. The block of hydraulic modulators with electric motors
   17.41. Electronic control unit braking
   17.42. Sensor of angular speed of a forward wheel
   17.43. Flexible conducting of DUS of a forward wheel
   17.44. Sensor of angular speed of a back wheel
   + 17.45. Flexible conducting of DUS of a back wheel
   17.46. System electric safety lock
   17.47. ABS relay
   17.48. Signaling devices
+ Body
+ Heating, ventilation
+ Electric equipment

17.27. Support repair

To disassemble

Dismantle of internal protective caps

AND. CHISEL
CENTURY. VICE

4. INTERNAL PART OF THE CASE OF THE BRACKET
22. INTERNAL PROTECTIVE CAPS OF DIRECTING PLUGS

Dismantle of a protective cover of the piston

AND. CHISEL

4. INTERNAL PART OF THE CASE OF THE BRACKET
7. PROTECTIVE COVER OF THE PISTON

Dismantle of the directing plug

20. THE DIRECTING PLUG
21. PLUG CONSOLIDATION

Piston dismantle

AND. WOODEN WHETSTONE
CENTURY. VICE
PAGE. THE HOSE TIP WITH THE COMPRESSED AIR

4. INTERNAL PART OF THE CASE OF THE BRACKET
9. PISTON
24. EXTERNAL PART OF THE CASE OF THE BRACKET

Support dismantling

AND. FACE KEY

4. INTERNAL PART OF THE CASE OF THE BRACKET
24. EXTERNAL PART OF THE CASE OF THE BRACKET

Dismantle of consolidation of the piston

AND. WOODEN (PLASTIC) TOOL
CENTURY. VICE

4. INTERNAL PART OF THE CASE OF THE SUPPORT
8. PISTON CONSOLIDATION

PERFORMANCE ORDER

1. To remove a brake support.

2. To take out brake shoes from a support.

3. To remove by means of a chisel internal protective caps of directing plugs from seats on the support case.

4. To remove a protective cover of the 7th piston from a support opening.

5. A few to shift directing plugs 20 in a support and to remove caps from flutes of plugs.

6. To remove a protective cover 7 from the piston and from a support opening.

7. To shift directing plugs 20 outside of a bracket and to dismantle consolidations 21 by means of the wooden or plastic tool.

8. Выпрессовать the piston 9 from the support cylinder by means of the compressed air.

Prevention

It is forbidden to hold fingers the piston at выпрессовы its vaniya from the cylinder by means of the compressed air. It can lead to serious traumas.

To insert whetstone from strong wood in thickness of 15-20 mm into a support window at piston dismantle.

9. To turn out coupling bolts and to separate parts 4 and 24 of a support. To clamp a support in a vice.

10. To take out consolidation of the 8th piston from a flute of the cylinder of a support by means of the suitable wooden or plastic tool. It is forbidden to use for this purpose metal tools which can damage a mirror of the cylinder or a flute.

11. To turn out the valve of production of air.

To clear

PERFORMANCE ORDER

1. To clear all details alcohol or fresh brake liquid.

2. To dry up details a stream of the compressed air cleared of oil.

3. To blow all openings in the case of a bracket and the valve of production of air.

To examine

PERFORMANCE ORDER

1. The piston and a cylinder mirror on existence:
     – scratches;
     – jags;
     – corrosion traces.

2. To replace defective details.

3. If any detail has corrosion traces, to replace a support assembled.

Prevention

Any processing of a mirror of the cylinder and the piston, connected with metal removal is forbidden.

To collect

Piston installation

AND. WOODEN WHETSTONE

4. INTERNAL PART OF THE CASE OF THE BRACKET
9. PISTON

PERFORMANCE ORDER

1. To establish previously the greased consolidation of the 8th piston in an assembly flute of the cylinder. To be convinced that consolidation is not overwound.

2. To establish previously the greased piston 9 in the support cylinder. Carefully to insert the piston 9 into the cylinder. During installation of the piston it is necessary to be convinced that the piston does not jam, and consolidation normally sits in a cylinder flute. Not утапливать completely the piston in the cylinder. To leave edge of the piston outside for installation of a protective cover in a piston flute.

3. To establish a protective cover 7 in a flute of the piston and on the case of a support 4.

4. A protective cover of the 7th piston by means of the assembly KM-405 adaptation.

5. To connect parts 4 and 24 of a support and to screw coupling bolts. To tighten coupling bolts the moment of 95 Nanometers.

6. To establish consolidations 21 on directing plugs 20. To cover plugs 20 with a thin layer of greasing which is delivered in a set of spare parts.

7. To establish consolidations 21 in flutes of directing plugs 20. To be convinced that consolidations in flutes are not overwound.

8. To insert directing plugs into support openings. Flutes for internal protective caps 22 should be turned to the piston 9. To check smoothness of movings of plugs in a support. To put forward plugs outside for installation of internal protective caps.

9. To establish internal protective caps in flutes of plugs 20 and напрессовать caps on seats of the case of a support 4.

10. To fix protective caps 22 by means of the KM-404A adaptation.

Prevention

To use only new protective caps.

11. To drown directing plugs 20 in a support 4.

12. To screw the valve of production of air.

13. To establish in a support a brake shoe with the sensor of wear of slips (from the piston).

Prevention

To be convinced of the correct installation of pins and razzhimny springs.

14. To establish into place a support.