Daewoo Nexia

since 1994 of release

Repair and car operation



Deu Neksiya
+ Maintenance instruction
+ Maintenance
+ Engine
+ 3. Engine (two top camshafts)
+ cooling System
+ Toplevnaya and exhaust systems
+ Electric chain
+ 7. Ignition system
+ 8. Electronic control unit and sensors
+ Transmission
- 10. Five-speed transmission and main RPO MM5 broadcast
   10.2. General description
   10.3. Diagnostics of malfunctions
   10.4. The possible reasons of the increased noise of a transmission
   10.5. Check of level of transmission oil
   10.6. Adjustment of a drive of the mechanism of switching
   10.7. Gear shifting lever
   10.8. Floor mechanism of management of a transmission
   10.9. Draft of the mechanism of management
   10.10. Intermediate lever
   10.11. Speedometer drive
   10.12. Cover of the mechanism of the switch
   10.13. Consolidations of semi-axes
   10.14. Transmissions assembled
   10.15. Dismantling of a transmission and main transfer
   10.16. Characteristic malfunctions of a transmission and possible reasons
+ 11. Automatic Transmission
+ Steering
+ Running gear
+ 14. Forward suspension bracket
+ 15. Drive of forward wheels
+ 16. Back suspension bracket
+ Brake system
+ Body
+ Heating, ventilation
+ Electric equipment


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10.15. Dismantling of a transmission and main transfer

GENERAL INFORMATION

Cover of the mechanism of switching


225. BOLT
234. STOPPER COVER
235. COVER OF THE MECHANISM OF SWITCHING

Intermediate lever of the switch

224. THE ROLLER WITH THE FORK
225. THE PLUG WITH THE FINGER
226. BOLT
227. INTERMEDIATE LEVER OF THE SWITCH
228. SPRING
229. PLUG
230. SPRING RING
234. STOPPER COVER
235. COVER OF THE MECHANISM OF THE SWITCH
236. PIN

Installation of an additional case in the adaptation

44. FORK OF INCLUSION OF THE 5TH TRANSFER
70. BLOCK OF GEAR WHEELS OF PRIMARY SHAFT

Dismantle of a conducted gear wheel of the 5th transfer

50. GEAR COUPLING OF THE SYNCHRONIZER
60. THE CONDUCTED GEAR WHEEL OF THE 5TH TRANSFER

Arrangement of jams of clamps of rods

33. STOPPER (21,5 mm)
38. STOPPER (50,4 mm)

Additional case assembled with shaft and gear wheels

10. FORK OF SWITCHING OF THE 3RD AND 4TH TRANSFERS
20. FORK OF SWITCHING OF THE 1ST AND 2ND TRANSFERS
84. LEVER OF THE SWITCH OF THE 5TH TRANSFER

Installation of the bearing of the block of gear wheels

68. BEARING OF THE BLOCK OF GEAR WHEELS

70. BLOCK OF GEAR WHEELS OF PRIMARY SHAFT

Compression of a spring ring

31. SPRING RING

To remove or disconnect

PERFORMANCE ORDER
1. A stopper 234 from a cover of the mechanism of the switch 235.
2. To turn out bolts of the 226th fastening of a cover 235.
2а. To uncover 235 a case 1.
3. To attach bolts a cover 235 to an arm of KM 552. 3акрепить an arm in adjusting adaptation KM-113-2.
4. Details of a cover of the mechanism of the switch:
    – spring ring 230;
    – plug 229;
    – spring 228;
    – intermediate lever of the switch 227;
    – the plug with a finger 225 and a pin 235.
Prevention

Other details are unattended and to dismantle from a cover does not follow.


5. To turn out a bolt 103 and to take out from a case the plug of 101 drives of a speedometer.
6. Switch of a lamp of a backing 88.
7. To turn out bolts 54 and to uncover 51 case. To include the 2nd transfer.
8. To unscrew bolts 65, to disconnect from a case 1 additional case 35 and to take out from a case together with it transmission shaft.
9. To attach bolts an additional case 36 assembled with shaft to arm KM-552. To fix arm KM-552 in установоч number adaptation KM-113-2.
10. To unscrew bolts 42 and to remove a fork of inclusion of the 5th transfer 44.
11. A conducted gear wheel of the 5th transfer 60, the gear coupling of the synchronizer 58 and a nave of the synchronizer of the 5th transfer 56. To use stripper KM-161А. To remove the needle bearing of the 5th transfer 81, a ring 61 and both half rings 62.
12. Elastic ring 63 and leading gear wheel of the 5th transfer 64. To enclose on an end face of the block of gear wheels the 70th support before stripper installation.
13. To turn out bolts 41 and to remove a connecting link of the 5th transfer 46 together with a doggie 80. Выпрессовать a pin from a connecting link for doggie replacement.
14. Four stoppers 33, 38. To use stripper KM-457А and the assembly KM-J-7004 adaptation. Springs 34. Clamp of the mechanism of switching 35. Pin 39. Pin of the mechanism of blocking 40.
15. Bolt 79 and support 78. To establish rods of forks consistently in the provision of the 2nd, 5th and 3rd transfers. At inclusion of the 3rd transfer the support will be вытолкнут.
16. Pins of forks of the 3/4th transfer and backing transfer. Опереть the top ends of rods of forks on wooden whetstone in order to avoid damage of directing openings to an additional case.
17. Rods and forks of inclusion of transfer of a backing and the 3/4th transfers from an additional case. Gear couplings of inclusion of transfers should be in neutral situation.
18. The lever of the switch of the 5th transfer from an additional case.
19. The spring rings holding the block of gear wheels of 70 and a secondary shaft of 83 in bearing support of an additional case. For dismantle of fixing spring rings 31 and 69 to use assembly nippers KM-443Д.
20. A pin of the 40th mechanism of blocking from an opening of an additional case 36.
21. A secondary shaft 83, the block of gear wheels of primary shaft 70, intermediate) a gear wheel of a backing 73, a fork 20 and a rod of 21 switchings of the 1st and 2nd transfers from an additional case 36.
22. To clamp an axis 72 of an intermediate gear wheel in a vice through safety overlays of sponges. For axis dismantle slightly to knock with a hammer on an additional case through a copper drift.
23. To turn out five bolts of fastening of the right cover 126 to a case.
24. By means of two screw-drivers to remove from a case the right cover 126.
25. To disassemble the main transfer:
       – to turn out bolts 113 and to remove the pallet of a case 112;
       – to remove consolidations 107;
       – to put labels of mutual situation on an adjusting nut of the 109th bearing and a case;
       – to turn out a bolt 106 and to remove a plate of a clamp 104;
       – to turn out an adjusting nut 109;
       – to take out the main transfer assembled through the bottom window in a case.